Brake Master Cylinder: Seal Orientation. ETZ 250

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Brake Master Cylinder: Seal Orientation. ETZ 250

Postby nice2day » Sat Apr 06, 2019 4:10 am

Hi Chaps.

just a simple question as regards the seal in the master cylinder

Thanks in anticipation:

Brake Seal Orientation..JPG


Les
Last edited by nice2day on Sun Apr 07, 2019 4:20 am, edited 1 time in total.
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Re: Brake seal orientation

Postby Guesi » Sat Apr 06, 2019 1:40 pm

You will get a lot of answers in case you tell us about what model you are talking !

Or is this a kind of: guess what bike I have :-)
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Re: Brake seal orientation

Postby nice2day » Sat Apr 06, 2019 4:40 pm

It's a 1988 MZ ETZ 250...The master cylinder has the round white plastic reservoir with black plastic cap....
Part number 30-24.080...Item 5
master cylinder etz 250.JPG

Thinking about the way it works a little more I reckon its likely the smaller diameter part faces the pressure... IE: the brake cylinder.
100% confirmation would put my mind at rest though.
Thank you Guesi. :?
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Re: Brake seal orientation

Postby Blurredman » Sat Apr 06, 2019 6:49 pm

I have recently done this.

The side of the seal with metal spring showing (in the concave side), faces the cylinder. Oil seals normally have the spring on the 'wet' side of the required sealing area.
1973 MZ ES250/2 - 17,000 miles - The project! :)
1979 Suzuki TS185ER - 9,000 miles - Mud :)
1981 Honda CX500B - 91,000 miles - Long Distance :)
1987 MZ ETZ300 - 38,000 miles - Sun :)
1989 MZ ETZ251 - 49,000 miles - Commute :)

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Re: Brake seal orientation

Postby Guesi » Sun Apr 07, 2019 3:36 am

This is how it should fit....

DSCI3989.JPG
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Re: Brake seal orientation

Postby nice2day » Sun Apr 07, 2019 4:11 am

Very many thanks Blurredman and Guesi.

In reply to Blurredman. I may have confused you with my description "OIL Seal"...perhaps I should have used the MZ description "O ring" but I didn't as it's NOT an O Ring!...A better description would be "Piston Pressure-Seal" or similar. There is an oil seal at the lever end however. (Item 3 in the parts diagram above)

In reply to Guesi...Yes that's the part and many thanks for actually showing the picture of it in situ on the piston. It seems obvious now looking at your picture and indeed after checking the new item again much more closely. It is clear there is a taper on the circumference which gets pushed outwards by the pressure to further seal against any oil being passed by it. I did not notice this originally.
Fitting it will need a lot of care to avoid folding back the edge so I will use a slight rotating action as I push it into the cylinder.
Hopefully this has also helped other restorers too....This is why I have amended the Title just now.
I am very much obliged. :D

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Re: Brake Master Cylinder: Seal Orientation. ETZ 250

Postby Blurredman » Sun Apr 07, 2019 5:49 am

Oh that seal, yes, sorry

I must admit I just installed new one in same orientation that the old one came off. But I did use Gussi's image as reference to double check. :)
1973 MZ ES250/2 - 17,000 miles - The project! :)
1979 Suzuki TS185ER - 9,000 miles - Mud :)
1981 Honda CX500B - 91,000 miles - Long Distance :)
1987 MZ ETZ300 - 38,000 miles - Sun :)
1989 MZ ETZ251 - 49,000 miles - Commute :)

ftp://blurredmanswebsite.ddns.net/Vehicle_Documents/MZ_Documents/
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Re: Brake Master Cylinder: Seal Orientation. ETZ 250

Postby nice2day » Sun Apr 07, 2019 11:48 am

Well I fitted the piston seal but now I'm not sure about the outer lever end seal :(

If you look at the photo, the seal appears to have the knife edge part upper most so it should fit towards the oil (inwards) BUT the taper on the outer rubber diameter looks as if it won't press in unless you fit it the other way round as the taper seems to favour pressing in with the flat plain side first...Sorry to ask again but can anyone give me an assured answer please?

Thanks in advance.... :?
lever end seal.JPG
lever end seal.JPG (13.7 KiB) Viewed 4382 times
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Re: Brake Master Cylinder: Seal Orientation. ETZ 250

Postby Guesi » Sun Apr 07, 2019 1:02 pm

The top side of the rubber comes in direction to the inner side of the brake.
The flat part (bottom in the picture)comes outside towards the lever.

But this rubber won´t last very long.

I prefer double lipped oil seals (which have to be brake fluid resistant)...

Like this set:

https://www.guesi-motorradteile.de/inde ... 1/c/_/_/?_
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Re: Brake Master Cylinder: Seal Orientation. ETZ 250

Postby nice2day » Sun Apr 07, 2019 4:51 pm

Once again Guesi, you have been a tremendous help to me and I am very grateful. I wish I had known about your double lipped seals before as I have already bought all the old style parts, but then again I have another master cylinder to repair so will remember to buy the kit from you when I do it. I also viewed your "Oil Seal fitting Guide" pdf, which is also informative.
Thank you very much Guesi.
:smt007

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