Points assit ignition

ETZ(including Kanuni), ETS, ES, TS, IFA-RT, BK, Saxon,

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Points assit ignition

Postby Andy_C » Fri Jun 04, 2021 3:49 pm

Decided to fit one of those points assist ignitions to my newley acquired TS250.

I fitted a similar unit to my ETZ and it seemed to improve it.

I like these units because they greatly reduces wear on the points and arguably gives a better spark thanks to the electronic switching.

I have fitted it so that by simply disconnecting 3 wires and reconnecting 1 along with the capacitor it will run on points should the unit break down.

I was going to buy the Vellman kit version but for an extra £10 you can buy a ready made potted unit, the unit I bought is from a company called Gammatronix.

Along with this I also fitted a modern blake fuse box as well as giving the wiring a good once over.
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Re: Points assit ignition

Postby Puffs » Sat Jun 05, 2021 5:16 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
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Re: Points assit ignition

Postby Andy_C » Sat Jun 05, 2021 12:52 pm

Puffs: https://gammatronixltd.com/epages/bae94 ... /Category3

Hopefully that will explain things.

It is the ignition system that is switched by the points by a very low current, with the high current through the coil switched electronically by the module so should generate a better spark as it is not dependant on the condition of the points and greatly reduces errosion of the points.

It is not CDI hence the term "points assist"

Vellman sell a kit that you can build yourself - http://www.velleman.co.uk/contents/en-u ... otive.html

Hope this clarifies things - I have always fitted these modules to all my points ignition bikes.
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Re: Points assist ignition

Postby Puffs » Sun Jun 06, 2021 5:19 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
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Re: Points assit ignition

Postby Andy_C » Sun Jun 06, 2021 9:26 am

Puffs - you are right, the principle is that the electronics greatly reduce the current though the points, so greatly reduces wear on the switching surfaces. I agree that you will still get mechanical wear on the heel of the points where it rubs against the cam.

As I believe it the electronic curcuit switches faster than the points, this link will take you to a .pdf of the circuit for the system: http://www.velleman.co.uk/manuals/k2543.pdf

Hard to say what benefits you actually notice.

The unit I had on my 251 was intended for a car, and had a switch on it so that it could be switched in / out of circuit. If you flicked the switch you could certainly hear the tickover change, if you went out for a ride and stopped and switched over you could not really notice any difference. I would be interesting to get a bike with one of these units on a Dyno and see if there is a difference.

Any improvement Is probably marginal, given that the TS is only 6V, anything you can do to improve the switching / response time of the ignition system has to be a good thing.

Rember these are not CDI units which do of course give a "fatter" spark so in theory improved combustion - given the relatively low cost of these units perhaps you could try one and see what you think.
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Re: Points assit ignition

Postby Guesi » Mon Jun 07, 2021 12:07 am

The "fatter" spark will not improve the combustion....
The most important thing is the exact ignition timing.

And this timing will change due to the abrasion of the contact breaker.

Modern electronic ignitions also have ignition timing changing depending on the revs of the engine.

THIS will improve the power output of the engine, not the reducing of the contact wear of the contact breaker.

The only thing that these assist ignitions do is that they expand the checking time for the contact breakers and the ignition timing setting.
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Re: Points assist ignition

Postby Puffs » Mon Jun 07, 2021 3:19 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
Last edited by Puffs on Wed Apr 05, 2023 8:50 am, edited 1 time in total.
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Re: Points assit ignition

Postby Andy_C » Mon Jun 07, 2021 11:54 am

Guesi - partly agree with what you say, correct timing is the most important issue.

So it follows that anything that can be done to keep the spark accurrate has to be a good thing, which the electronic module should do as it should reduce points erosion.

"Fatter spark" - surley a better / "fatter" spark has to be a good thing.

If you want to light a fire it usually starts better if you have a decent source of combustion, i,e, a "fatter" spark.
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Re: Points assit ignition

Postby breakwellmz » Tue Jun 08, 2021 2:56 am

I ran my Jawa 350 (6v system) with a 12v battery through the ignition system and that ran noticeably stronger which i can only assume was down to a better spark.
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Re: Points assist ignition

Postby Puffs » Tue Jun 08, 2021 5:44 am

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
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Re: Points assit ignition

Postby Guesi » Tue Jun 08, 2021 1:54 pm

Andy_C wrote:Guesi - partly agree with what you say, correct timing is the most important issue.

So it follows that anything that can be done to keep the spark accurrate has to be a good thing, which the electronic module should do as it should reduce points erosion.

"Fatter spark" - surley a better / "fatter" spark has to be a good thing.

If you want to light a fire it usually starts better if you have a decent source of combustion, i,e, a "fatter" spark.


You are right, but an electronic ignition does it better than this electronic mudule....
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Re: Points assist ignition

Postby Guesi » Tue Jun 08, 2021 1:58 pm

Puffs wrote:
Guesi, would you know more about this; would you have an advance curve for any of the commercially available electronic ignitions for the TS/ETZ?


You mean like this one ?

Zündgraphik1.png
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Re: Points assist ignition

Postby breakwellmz » Wed Jun 09, 2021 3:09 am

Puffs wrote:Hmm, a Jawa 350 (6v system) with a 12v battery. How does that work? How do you charge a 12V battery with a 6V dynamo?

Andy, yes erosion will impact the timing, but only on the somewhat longer term. It's not a major problem for a standard MZ, but vibration & clearance cause inaccuracies in the opening right from the start, and that's where an EI brings benefit, particularly in the higher rev range.

On the strength of the spark: it really only has to ignite the gas right around the plug's electrodes, physics does the rest. And visually stronger need not necessarily bring you a lot, see also https://www.powerdynamo.biz/eng/info/spark.htm .


I didn`t charge it, i simply ran 12 volts through 6 volt coils and noticed a performance improvement, nothing else was changed. I then put a 6v battery back in a the performance reduced, as simple as that.
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Re: Points assit ignition

Postby Puffs » Wed Jun 09, 2021 3:19 am

Breakwellmz, ta, that's what I suspected.
Then I might suggest another explanation why it seemed to deliver more power: maybe your dynamo was acting as an electric motor, assisting your 350 twin? I'm not entirely certain it would do that, but it is certainly possible. Have a look at the schematic of how you switched it.

Edit: yep, without realising you just enhanced the running of your engine with an electric motor... that's why it seemed stronger.

Following a biased and flawed moderator choice (someone posting aggressive personal attacks is rewarded, while my technical posts are removed - behind my back & without any justification!), I have withdrawn from this forum.
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Re: Points assit ignition

Postby breakwellmz » Wed Jun 09, 2021 10:16 am

Electric motor?! You need to get out more Puffs! https://www.youtube.com/watch?v=QrrIRr9arkM
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